Common failures of rotary vane vacuum pumps and their maintenance methods

Rotary vane vacuum pump vacuum technology is one of the most basic vacuum access equipment, which is mainly two (or more) of the rotor slides within the rotor slot (usually radial) and the inner wall of the stator phase Contact, the pump chamber is divided into several variable volume of a rotating variable volume vacuum pump. Has been widely used in metallurgy, machinery, military, electronics, chemicals, light industry, petroleum and pharmaceutical production and research departments, plays an important role in industrial production. However, after using the user for a period of time, the pump body can be found to cause some faults. The main problems are running faults and performance faults. The following two faults and their solutions are described. Rotary vane vacuum pump common failure and maintenance methods To prevent the return oil and reverse the injection, should first open the pump port, according to the provisions of the steering wheel to the memory card with the fuel tank to the fuel tank. At the same time check the oil level should be above the oil standard center, but not full of oil standard, more to be released. Aid to determine the steering method. Pour the sheath on the pump port, such as after the pump was sucked, is positive, was blown off, is the reverse. Normal sound is positive, abnormal sound is reversed. It is recommended to divide the faults into operational faults and performance faults. Operation failure can include pump does not turn, the pump temperature is too high, oil spills, water leakage, the maximum power exceeded. Performance failure can include the ultimate pressure, extreme pressure, suction efficiency, noise, fuel injection, gas town performance, etc. can not meet the requirements or not. 1, the pump does not turn. Unidentified can not open the pump, so as not to aggravate the fault. Can be used to move hands and can not move. A, the pump can move without rotation. The reason can be coupling failure; belt slippage; motor wiring is wrong; motor damage; no power and so on. B, can not be disc or disk is very heavy, the reason can be because the starting pump temperature is too low, the pump oil viscosity is too high; design and manufacture of pump stop to return too much. Too much oil caused by the pump back to the oil too much (too much fuel, or water vapor condensation in the pump, or condensate in the exhaust pipe back to the pump); foreign matter in the pump (intake manifold welding Slag, oxide; Rotor spring pump parts such as debris); Rotary deformation stuck; occured (copper sleeve, rotor, the wall, pump cover, stator, bearings). 2, the pump temperature is too high. Refers to the lowest measured near the exhaust valve exceeds the maximum oil temperature specified in the manual. As the pump temperature will cause a substantial decline in the viscosity of the pump oil, and right to use the saturated vapor pressure pump oil increased pressure to pump the ultimate pressure and suction efficiency decreased; rubber parts easy to aging; thermal expansion of the operation of the reliability . Pump temperature is too high because the pump ambient temperature is too high, the intake air temperature is too high, the intake air cooling device fails, the pump long-term continuous operation into the pressure is too high; water cooling pump insufficient cooling water circulation design is not effective; Water control valve failure and so on. 3, oil spill. Can occur in the shaft seal, the sealing surface of the fuel tank and pump parts, drain plugs, oil standard, hole stuffy head, stator parts and bearing through-hole connections, gas ballast valve (for example, 2X-8) and other parts. Aging by the seal, improper installation, damage failure, the surface is not flat, there are impurities, rough and loose casting caused. If you stop the pump back to the oil, the oil will enter the gas town valve, the gas valve may not leak gas. Homemade rubber mat, be sure to use oil rubber, according to the original design shape, sealing surface is too large when the pressure will leak. Leakage can occur in the water pipe head, water jacket boring cover plane, drain tap, drain valve, etc., water jacket drill wear, casting defects, cracking, may also lead to water leakage. 4, the maximum power exceeded. Continuous long-term work by the inlet pressure is too high, the exhaust pressure is too high, debris into the occurrence occlusion, the pump temperature is too high, the rotary vane with the gap is too small, the voltage is too high, too much pump back into the pump caused by the will Damage to the motor. Should try to avoid long-term continuous operation near the maximum power. If there is sediment on the surface, remove it regularly. 5, the ultimate pressure but the standard. Can be caused by external leakage, internal leakage, oil hole blockage, poor quality or pollution of pump oil, water vapor, etc. until the condensable substance, instrument distortion, pump operation is not normal and so on. 6, more leakage, the exhaust can see the white steam. There are more bubbles at the oil mark, hand feeling exhaust pressure on the exhaust port. Low-level exhaust valve at the surface there are more bubbles. Power will increase. At this time, first check whether the gas ballast valve is closed. As the new pump factory in the pump each port to measure the ultimate pressure, so if the leakage phenomenon, the pump port and piping, valves, containers one by one inspection. Outer shaft seal failure, oil cup oil-free, gas-filled head can also cause leakage. Internal leakage can be the pump movement gap, exhaust valve and other planes, the exhaust valve sealing surface, the shaft seal, pump cover plane, intake pipe, gas valve seals and other causes wear and tear, corrosion, bite will make running clearance plus Big. When the oil hole is blocked, open the oil hole to hear the noise of the pump will be lighter. If the oil seal is good, the exhaust valve may fail if the hand is sucked on the exhaust port. If the pump oil clean, unused long-term storage, open the town valve to purify the water vapor pump. If invalid, check the meter. If the pump oil yellow and white has emulsified, the gas can be fully open the town, adjust the atmosphere to purify the operation, if necessary, the amount of gas into the pump port operation, can speed up the purification process. If other volatile gases or liquids are pumped, please change the oil in time and wash the oil tank if necessary. Some pumps, in the interstital airway will be deposited pump fluid, in order to obtain a good oil change effect, to find ways to drain the pump fluid. The ultimate pressure is measured using a seat compression mercury vacuum gauge. Measured values ​​increase with a full pressure gauge such as a calibrated thermocouple gauge. Note the regulation of the thermocouple gauge to be paired. It is advisable to back up a calibration that is calibrated at the same time for comparison against any suspected contamination regulation. The above is the rotary vane vacuum pump common failure and its maintenance methods, elaborate on the hope that your specific operation and measures to provide some help. Further reading: Magazines Shanghai exhibition industry leaders Zibo Chemical Equipment vacuum pump manufacturers article belongs to Internet industry (Xiamen) Co., Ltd. All are welcome to reprint, please indicate the source and author of: Asian pumps Network Editor: April (QQ / micro-channel:) starting: http://beng.liuti.cn/ (service hotline:)

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